A Disconnector Story

original: thehighroad.org
Retrieved: November 21, 2011
Last Post: January 02, 2004

1911Tuner
December 30, 2003

To address a question that was posed over on the clinic, I thought I'd share this related story, since I just got the pistol up and runnin' today.

2 years ago, I bought a NRM Colt Government Model from my neighbor who fell on hard times, and needed the money more than he needed another 1911 pistol.

The pistol wasn't one of the better ones that I'd seen, but the price was right, so I forked over the cash. The only real problem was that the slide had a lot of vertical play, and since I was tied up with other projects and working the dogs, it went to the back burner. Last Saturday, it came out of the safe for a little tightening up.

I peened the frame rails down just a little, and lapped them to fit. The job went well, and the pistol was as tight and smooth as it should have been. Then a problem reared up when I went to shoot it. About one try in ten, the hammer either wouldn't fall, or it would fall to the half-cock. The disconnector wasn't resetting.

Why? Because when I brought the rails down, I brought the slide down with them. The disconnector was probably at the high end of tolerance on the length, and it wasn't coming up into the timing slot far eough to reset. I didn't check it, since I only peened the rails a little, and the largest amount was at the front, since that was where things were out of spec. It was enough though.

The problem was remedied by scraping the slot deeper. The amount of material removed was probably less than the thickness of a sheet of typing paper, but that was all it needed. Sometimes a hairs breadth is all it takes to stop one cold. I took a little more out, just to be sure, and to allow for dirt, and took the pistol to the range this morning to wring it out. Happy to report that all is well, and the pistol is a little more accurate to boot, due to the lower lug and crosspin being a little more cozy. To allow for the closer up and down fit, I removed a little amount from the saddle to let the barrel fall a little lower at full linkdown, and this settled the feet in the bed perfectly, and they hit the bed at the same time the barrel hits the saddle. My requisite .020 clearance between the top of the barrel and underside of the slide was maintained, and I'm a happy camper.

Sometimes even a blind squirrel finds a nut.


Cactus
December 30, 2003

I'm having the same problem with one of my Series 70's. Approximately once every 30 - 40 rounds the hammer won't fall.

What part of the disconnector do you scrape? Is it the top of the hole in the disconnector and what did you use for the work?


1911Tuner
December 30, 2003

First, make sure that the length of the disconnector is the problem. At the rate of one in 40, I'd about bet that it's something else. Dirt in the channel that's making the disconnector move sluggishly, or a weak sear spring. If it started suddenly after being reliable in the past, it's probably not the disconnector's fault.

When it happens, can you get it to fire by racking the slide and pulling on the trigger a few times? If you can, it's probably gunk in the channel. Try squirting a little WD40 around the top of it and work it in with the trigger pulled... do it about 10-15 times and try it again. If the problem goes away, you'll need to detail strip the frame and clean the channel.

I had one stop cold one day at the range, and I had to tear it down to clean the channel. Gunk Carb medic is good for getting all the crud out.

I've started a thread on how to detail strip the gun. Easy to do. If you want to try it, and get stuck, I'll walk you through it on the phone if we have to go that route.


JeffC
December 30, 2003

Tuner I did the same with my Colt, I just peened down the front. The frame slots were as wide as .125 in some places up front, now they are down to .118- .119 just like the rear. By no means is it a tight frame to slide fit but now it's consistant front to rear.

Luckily I had no failures at the range and by the way, I did do some saddle work also. I had no gap between the throat and feed ramp and while it always fed it bugged me, just deepening the saddle a hair and widening the dimple gave me the gap I needed.


Cactus
December 30, 2003

Thanks 1911Tuner. The pistol is not dirty, I do a full detail strip quite regularly. It fires fine after I rack the slide. It sounds like I will need to get a new sear spring. And I JUST sent in an order to Brownells yesterday!


1911Tuner
December 30, 2003

Hope the sear spring does the trick. If the pistol just started doing it out of the blue, that's probably it. Next time you have the disconnector out, check to make sure it moves freely in the channel and check for a sharp edge on the face and at the top and bottom of the trigger stirrup.

With the frame assembled, look into the magwell with a strong light. If you can see the corner of the disconnector protruding into the well, that could be it. The corner can come into contact with the magazine, and put the disconnector in a bind. The disconnector in most newer pistols have that corner radiused. If it's an older pistol, it may have one with a square corner. If yours is square and sharp, radius it a little with a fine-cut file, and polish it. The first time I ran into this, I was 14. My uncle knew what it was, but he let me go bonkers trying to figure it out, and stopped me just shy of taking a file to the sides of the disconnector to create more clearance. He showed me what it was by sanding the bluing off an old magazine, and using Prussian Blue so I could see where the contact was. Then he filed some relief into the back of the magazine to prove that was it.

Have a look. We might get lucky and nail it.


HSMITH
December 30, 2003

I have a beautiful hard chromed slide here that a "gunsmith" opened up the disconnector channel on, and I consider it RUINED! That is NOT the right way to fix it. The disconnector is a $15 wear item and the slide a $200 durable, tell me which one you want to replace?

DO NOT DO ANYTHING TO THE SLIDE! FIT THE DISCONNECTOR INSTEAD!

Modification to the slide in the disconnector channel screams "kitchen table gunsmith" and should be avoided, you never know what you are going to get from someone that would do something so ignorant.


JeffC
December 31, 2003

With all due respect HSMITH, I believe the ancient scrolls say to NEVER NEVER shorten a disconnector... it's bad juju.


1911Tuner
December 31, 2003

HS Smith said:
I have a beautiful hard chromed slide here that a "gunsmith" opened up the disconnector channel on

If he made the slot longer... yeah, he might have screwed the pooch. Deeper is the way to go, not longer, although I've had to make a couple slightly longer forward... maybe .010 inch... but Jeff is onthe money again. The disconnector should never be shortened unless it's badly out of spec, in which case, it should be replaced anyway. Cutting material off the top will allow it to reset into the slot, but then it probably won't get below the trigger and sear when the slide moves. The result is that the sear remains rotated away from the hammer hooks and the hammer rides the slide back to battery. Known as hammer followdown.

Do NOT shorten the disconnector. Deepen the slot. Brownells sells a tool designed specifically for the purpose. I made mine, but they accomplish the same thing.


stans
December 31, 2003

I would rather shorten an over-length disconnector than modify a slide. I do feel it is ok to slightly deepen the disconnector slot in the slide if the slide to frame vertical clearance is tightened. I once had an opposite condition. A 1911 that would allow the hammer to follow constantly. The disconnector length measured out correctly, so began measuring the dimensions of the slide. Seems this was an old Essex slide and just about every dimension was off by a few thousandths of an inch. A new slide cured this 1911's problems.


1911Tuner
December 31, 2003

stans said:
"I would rather shorten an over-length disconnector than modify a slide."

Overlength where? Overall or from the top of the paddle to the tip? From the tip to the bottom of the paddle? From the tip to the top of the paddle, you can get away with a little removal. Overall length out-of-spec... maybe not.

Making the slot a little deeper is the tried and true method. If the location of the slot is out-of-spec, it can be made a little longer on the front or the rear of the stem diameter can be reduced a little and the front of the channel prick punched to force the top of the disconnector rearward a bit. A combination of both mods often works best... better to get a little from two areas than a lot from one.


Old Fuff
December 31, 2003

John Browning was, as usual, aware of the problem of a disconnector not raising high enough, and so the original 1911 pistols had a short hole bored in the center of the disconnector slot. The slot itself provided a bevel for the disconnector to ride up and down as the slide moved back and forth. In later years the hole was eliminated and the slot deepened - probably as a cost cutting move and to lessen wear on the disconnector's tip.

In any case, if the disconnector is not rising enough, and is correctly dimensioned the correct procedure is to scrape the disconnector slot to deepen it while not making it longer. Regarding the chrome-plated slide mentioned in another message, a correction should have been made to the slide, as well as other parts before the plating was applied. In this case there might be some justification in altering the disconnector so that the plating on the slide's disconnector slot wouldn't peel or flake off. Be that as it may, any competent pistolsmith will be sure that all necessary fitting and adjustments are done and working before any new finish, plated or otherwise is applied.

And yes. Tuner is right about deepening the disconnector slot - a procedure that is used by military armorers as well as most civilian pistolsmiths that specialize in the 1911 style pistol. Making modifications on the disconnector may solve a problem, but will likely lead to something else. Doing what is right has nothing whatsoever too do with the relative cost of the parts involved, and everything too do with having a safe, reliable pistol.


1911Tuner
December 31, 2003

Old Fuff said:
and so the original 1911 pistols had a short hole bored in the center of the disconnector slot.

Funny story! A guy that I used to run dogs with bought an old GI Colt at a gunshow... nice pistol, and very clean. He brought it for me to have a look at because he found "something wrong" and was in a lather over being ripped off by the seller.

When he got here, he immediately field-stripped the pistol to show me where the disconnector had worn a hole in the slide. I tried to buy that pistol from him for 15 years, and finally gave up. He said that it shot better than his Gold Cup, and would likey be buried with it.


Old Fuff
December 31, 2003

I've had people bring me old 1911 pistols to have the slide replaced because the disconector had worn a hole into the slide. This was most remarkable because in many cases the original blue was still intact. I should have taken them up on this because those old slides are getting to be worth some money.


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